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Reaction Process Machinery

Process know-how and resources

CCM (Clear Coat Molding) coats high-value parts with a flawless, thin, glass-clear layer produced by a two-component PUR system... more

Expensive electronics components can be coated and sealed with PUR systems... more

Trimming is carried out by a robot-guided tool... more

PUR cast skins have the look and feel of leather... more

Glazing panes are inserted in a mould and overmoulded with a compact PUR system... more

Cavities are foam-filled to improve vehicle acoustics... more

LFI is a single-stage process to produce glassfibre-reinforced products... more

NFI is a single-stage process to produce parts reinforced with natural fibres... more

PSM is used to produce fibre-reinforced (sandwich) parts... more

Rigid PUR foam is used in the building industry, in civil engineering, in industrial plant and machinery, in sanitary and heating systems, in air-conditioning and refrigeration systems and in district heating systems... more

Metering pumps manufactured in-house by KraussMaffei are available immediately ex works... more

In RRIM (Reinforced Reaction Injection Molding) reinforcing fibre is mixed into the PUR components... more

Resin and hardener are metered separately and mixed in a high-pressure process immediately before the mix is injected into the closed mould... more

Scoring creates a weakened line on the back of an instrument panel skin to allow deployment of the passenger airbag. A cold, robot-guided knife is pulled across the plastic surface... more

SkinForm is a new process which combines thermoplastic injection moulding and polyurethane reaction moulding... more

Skin spraying involves spraying the PUR system onto the mould surfaces using a robot-mounted mixing head... more

Slush moulding allows wide design freedom. It is ideal for producing skins with undercuts and deep, narrow ribs... more

The conventional method is to discharge the filled PUR system into a 2-part mould, but spraying into a 1-part mould has definite benefits... more

Punching uses die elements integrated as fixed tools... more

Flexible foam systems (hot and cold foam) are generally processed on high-pressure metering machines... more

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